Products Overview
Grand Haven Plastics manufactures parts for:
- Automotive Industry
- Construction Industry
- Electronics Industry
- Sports/Recreation
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Manufacturing Process and Capabilities Overview
Grand Haven Plastics manufacturing capabilities include 50+ injection molding machines ranging from 33 ton to 1500 tons.
Most of these machines utilize robotic part removers.
The decorating and finishing area offers robotic spray painting, pad printing, roller and vertical hot stamping, sonic welding, heat staking, and assembly.
During the manufacturing process parts travel safely to their destination along a conveyor line
stretching over 1/2 mile long. Each part is carefully tested and verified to meet customers quality and
safety expectations using state of the art verification equipment.
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Automation
Grand Haven Plastics uses state of the art automation equipment on its molding machines.
This automation provides a value-added service to our customers. GHP has the capability to mold, degate, align parts,
advance parts forward, pad print and pack all with one quality assurance operator.
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Typical Cell Design/Layout
Each Machine Cell is designed with productivity and quality in mind.
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A Cell Layout includes:
- Operator Instructions
- Control Plans
- Packaging Information
- Work Station Layout Sheet
- Signed Off Quality Standards
- Machine Settings
- Tool Water Flow Diagram
- Robot Settings
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Painting Process
After a part has been molded and requires paint, it goes on a conveyor line where
it is taken to the paint department. The paint department consists of hand spraying booths and robotic painting booths. The robot spray booths use a three
station Thierica reciprocation sprayer. The painted parts are then conveyed through a gas fired infrared oven before they arrive in the inspection and packaging area.
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Pad Printing and Hot Stamping Process
Molded parts that require decorating are either Hot Stamped by use of a vertical or horizontal hot stamp machine or they are Pad Printed in a climate
controlled room with state of the art pad printing equipment.
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© 2009 Grand Haven Plastics, Inc.
GHP is also a manufacturer of Delineators, Lean Angles. and Nursery Products.
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